Services
FOOD SAFETY AUDITING
Internal Audits
Our expert auditors meticulously examine your internal processes and systems, ensuring they meet the highest food safety standards. We provide actionable insights to enhance your operations.
At Foodtek Solutions, our comprehensive internal audits extend beyond routine checks:
- We conduct in-depth examinations of your internal processes and systems to ensure they not only meet but exceed the highest food safety standards.
- Our expert auditors leverage their industry knowledge to identify potential gaps, assess vulnerabilities, and recommend strategic improvements.
- From production workflows to sanitation procedures, we leave no aspect untouched.
Our commitment goes beyond mere compliance, as we strive to optimise your operations for maximum efficiency and safety.
Through actionable insights, we empower your team to implement meaningful changes that enhance the overall robustness of your food safety protocols.
Verification Audits
Our verification audits are a meticulous examination of the effectiveness of your food safety practices.
We go beyond compliance checks, scrutinizing every detail to validate the robustness of your systems.
By identifying potential risks and areas for improvement, we equip your organization to proactively address challenges before they escalate.
Our auditors not only assess current practices but also stay abreast of emerging trends and regulatory updates to ensure your operations remain at the forefront of food safety.
With Foodtek Solution, verification audits become a strategic tool for continuous improvement, fostering a culture of excellence within your organization.
Supplier Audits
Strengthen your supply chain by partnering with FOODTEK SOLUTIONS for supplier audits. We assess the food safety practices of your suppliers, ensuring you source only the highest quality ingredients and materials.
Collaborate with Foodtek Solutions to fortify your supply chain through comprehensive supplier audits.
Our auditors delve into the food safety practices of your suppliers, conducting thorough assessments to guarantee the integrity of the ingredients and materials you source.
Beyond mere compliance checks, we assist in identifying potential risks in your supply chain and offer recommendations to strengthen supplier relationships.
Our commitment to quality extends from your facilities to those of your suppliers, creating a seamless chain of safety and reliability.
Partner with Foodtek Solutions to elevate your supply chain standards, ensuring that the quality of your products remains unparalleled in the market.
FOOD SAFETY CONSULTING
Food Labelling
Accurate and compliant food labels are crucial for consumer trust and regulatory compliance.
Our expert consultants work closely with you to navigate the intricate landscape of food labelling regulations.
We ensure that your product labels not only provide essential information but also meet the latest industry standards.
From ingredient lists to nutritional information, we guide you through the complexities of food labelling to create packaging that is both informative and compliant.
Allergen Management
Developing robust allergen management protocols is vital to prevent cross-contamination and safeguard consumers with food allergies.
Our consultants collaborate with your team to identify potential allergen risks, implement effective preventive measures, and establish clear communication strategies.
By integrating allergen management into your production processes, we help you build a safer environment for consumers with food sensitivities.
Quality Department Start-up and Management
Efficiently managing a quality department is essential for maintaining consistent adherence to food safety standards.
Our experienced consultants offer comprehensive support, from designing quality control workflows to implementing effective documentation systems.
Whether you are starting from scratch or optimizing existing processes, we provide tailored solutions to establish a robust quality department that enhances overall food safety within your organization.
Training of Quality Control Personnel
Elevate the skills of your quality control team through our specialized training programs.
Our courses cover a wide range of topics, including the latest food safety regulations, advanced testing techniques, and risk management strategies.
Empower your personnel to uphold the highest food safety standards, ensuring that your products consistently meet quality benchmarks.
Specifications: Raw Material & Final Products
Precise specifications for raw materials and final products are the foundation of consistent quality and safety.
Our consultants collaborate with your team to develop detailed specifications that align with industry standards and regulatory requirements.
This ensures that your manufacturing processes are guided by clear guidelines, resulting in products that consistently meet the highest quality and safety standards.
Supplier Quality Assurance
Building strong relationships with suppliers is crucial for maintaining food safety standards throughout the supply chain.
Our supplier quality assurance services help you establish effective monitoring processes, conduct supplier audits, and implement corrective actions when necessary.
Strengthen your supply chain by ensuring that your partners share your commitment to the highest food safety standards.
Foreign Material Control
Mitigate the risk of foreign material contamination with our expert guidance and control strategies.
Our consultants assess your processes, identify potential vulnerabilities, and recommend proactive measures to minimize the risk of foreign material contamination
By implementing robust control strategies, we help safeguard your products and brand reputation.
Technical Inputs into Plant Design and Start-ups
Ensure your facility is optimized for food safety from day one with our technical inputs during plant design and start-ups.
Our experts provide valuable insights to integrate food safety measures into the design and layout of your facility.
From selecting appropriate equipment to implementing efficient workflows, we help you create a production environment that prioritizes food safety at every stage.
FOOD SAFETY TRAINING PROGRAMS
Practical Training
Our training programs are designed to be hands-on, ensuring that your team gain practical experience that can be applied directly to their roles. We understand that theory alone isn’t enough; real-world application is key.
Excellent Training Manuals with Practical Examples and Templates
Our training materials are thoughtfully curated, featuring practical examples and templates that facilitate a deep understanding of the subject matter. These resources serve as valuable references long after the training sessions conclude.
Post-Course Assignments to Ensure Learnings are Implemented
We believe in the power of ongoing learning. To reinforce the knowledge gained during our training programs, we provide post-course assignments that encourage your team to apply what they’ve learned in real-world scenarios. This commitment to continuous improvement sets us apart.
PROGRAMMES
GMP (Good Manufacturing Practices) [1 day]:
Learn the fundamental principles and best practices for maintaining a clean and safe food production environment.
HACCP (Hazard Analysis Critical Control Points) [3 days]:
Dive deep into the science of hazard analysis, critical control points, and develop strategies to ensure food safety at every stage of production.
FSMS (Food Safety Management Systems) [4 days]:
We believe in the power of ongoing learning. To reinforce the knowledge gained during our training programs, we provide post-course assignments that encourage your team to apply what they’ve learned in real-world scenarios. This commitment to continuous improvement sets us apart.
We believe in the power of ongoing learning. To reinforce the knowledge gained during our training programs, we provide post-course assignments that encourage your team to apply what they’ve learned in real-world scenarios. This commitment to continuous improvement sets us apart.
FSSC22000: V6 (Food Safety Systems Certification [5 days]:
Understand and implement robust FSSC 22000:V6 Food Safety Management Systems, ensuring your organization’s ability to manage food safety risks effectively and ensure compliance.
Food Defence [1 day]:
Equip your team with the knowledge and strategies needed to protect your food products from intentional contamination and tampering.
Food Fraud [1 day]:
Equip your team with the knowledge and strategies needed to protect your organisation and identifying the internal and external vulnerability in your organisation.
Advanced Food Safety: ISO22000 [3 days]
This 3-day training program will equip candidates with requirements of ISO22002 and ISO22000 requirements. In class Practical ensure candidates fully understand all concepts.
Good Lab Practices ISO17025 [1 day]
This 1day program equips candidates with the specific requirements for testing and calibration laboratories.
Root Cause Analysis [1 day]
This 1day program equips candidates with the knowledge and techniques used in food safety to identify the underlying causes of product contamination or quality issues. Different techniques will be used with practical case studies.
Risk Assessment [1 day]
This 1 day program allows candidates to understand the systematic process that focuses on the safety of the food we consume. Practical case studies will be used to allow candidates to examine issues and identify potential risks.
Food Safety for Food Handlers [Half day]
This awareness program focuses on food safety for food handlers. Food handlers pose one of the major risks to food safety and product quality and this interactive program aims to provide knowledge on prevention techniques for contamination issues.
Maintenance for Food Safety [1 day]
This one-day program is specifically designed to help maintenance staff understand their role in food safety and the potential risks they contribute to.
Internal Auditing [2 days]
This two-day program focuses on assisting candidates with the principles of auditing according to ISO19011 and ISO22003. Practical case studies ensure candidates get to participate in a full audit scenario from the opening to closing meetings.
FOOD SAFETY MANAGEMENT SYSTEMS AND IMPLEMENTATION
Implementing and maintaining Food Safety Management Systems (FSMS) is crucial for ensuring the safety and quality of your products. At Foodtek Solutions, we offer specialized expertise in FSMS implementation, including:
1. HACCP
HACCP (Hazard Analysis and Critical Control Points) is a systematic approach to identifying, evaluating, and controlling food safety hazards. Implementing HACCP is crucial for ensuring the safety of food products. Here’s a guide on how to implement HACCP for the Foodtek website:
Team Formation
Assemble a HACCP team that includes individuals with expertise in various aspects of food safety, production, and quality control.
Designate a HACCP coordinator to oversee the implementation process.
Scope Definition
Clearly define the scope of the HACCP plan, specifying the products and processes to be covered.
Conduct a Hazard Analysis
Identify and assess potential biological, chemical, and physical hazards associated with each step in the food production process.
Consider raw materials, processing methods, storage, distribution, and consumer use.
Determine Critical Control Points (CCPs)
Identify the points in the production process where control measures are essential to prevent, eliminate, or reduce identified hazards to acceptable levels.
Focus on key factors that must be controlled to ensure food safety.
Establish Critical Limits
Set measurable criteria for each CCP to ensure that the process is under control.
Critical limits are the maximum or minimum values to which a biological, chemical, or physical parameter must be controlled.
Monitor CCPs
Develop monitoring procedures to ensure that each CCP stays within its critical limits.
Regularly check and record data to verify that the process is under control.
Establish Corrective Actions
Define actions to be taken when monitoring indicates that a CCP is not under control.
Establish procedures to correct the cause of the deviation and ensure that affected products are handled appropriately.
Verification
Regularly review and verify the HACCP plan to ensure its effectiveness.
Conduct internal audits and assessments to confirm that the plan is being followed.
Documentation
Maintain detailed records of the HACCP plan, including hazard analyses, CCPs, critical limits, monitoring results, corrective actions, and verification activities.
Training
Provide training for all employees involved in the HACCP plan to ensure understanding and compliance.
Regularly update training materials to keep employees informed about changes or improvements.
Review and Continuous Improvement
Periodically review the HACCP plan to identify areas for improvement.
Adjust the plan as needed based on new information, changes in processes, or evolving food safety regulations.
The implementing of HACCP involves a commitment to food safety and a systematic approach to identifying and controlling potential hazards. Regular reviews and updates to the HACCP plan will ensure ongoing effectiveness and compliance with food safety standards.
2. ISO22000:2018
ISO 22000:2018 is an international standard that specifies requirements for a food safety management system (FSMS). The standard was developed by the International Organization for Standardization (ISO) to help organizations in the food industry ensure the safety of food throughout the entire food chain, from production to consumption.
Key points about ISO 22000:2018:
Scope
ISO 22000 applies to any organization involved in the food chain, from farmers and food manufacturers to distributors and retailers. It is applicable regardless of the size or complexity of the organization.
Framework
The standard follows the High-Level Structure (HLS), which is a common framework for all ISO management system standards. This allows for easier integration with other management systems, such as ISO 9001 (Quality Management) and ISO 14001 (Environmental Management).
Plan-Do-Check-Act (PDCA) Cycle
ISO 22000 is based on the PDCA cycle, which is a systematic approach to continuous improvement. The standard requires organizations to plan, implement, monitor, and continually improve their food safety management system.
Risk-Based Approach
ISO 22000 emphasizes a risk-based approach to identify, assess, and control food safety hazards. This includes both biological, chemical, and physical hazards that can be present at any stage of the food supply chain.
Hazard Analysis and Critical Control Points (HACCP)
ISO 22000 incorporates the principles of Hazard Analysis and Critical Control Points (HACCP). This involves identifying critical control points in the food production process and implementing control measures to ensure the safety of the final product.
Communication
The standard emphasizes the importance of communication throughout the food chain. This includes communication with suppliers, customers, and regulatory authorities to ensure effective food safety management.
Documentation and Record-keeping
ISO 22000 requires organizations to maintain documentation and records related to their food safety management system. This includes procedures, policies, and evidence of compliance.
Certification
Organizations can seek certification to ISO 22000 to demonstrate their commitment to food safety. Certification is typically conducted by accredited certification bodies.
ISO 22000:2018 provides a comprehensive framework for organizations to manage and improve food safety, enhance customer confidence, and meet regulatory requirements. It is a valuable tool for ensuring the production and distribution of safe and high-quality food products.
3. FSSC22000
FSSC 22000 is a food safety management system certification scheme that incorporates ISO 22000 and ISO/TS 22002-1, among other requirements.
Key components of the FSSC 22000 system typically include:
ISO 22000:2018:
The international standard for food safety management systems, providing a framework for organizations to control and ensure the safety of food throughout the supply chain.
ISO/TS 22002-1
This technical specification outlines the prerequisite programs (PRPs) that are essential for maintaining a hygienic environment and preventing food safety hazards.
FOOD SAFETY TESTING
Microbiological Analysis
At Foodtek, we prioritize the safety and quality of your food products through cutting-edge microbiological analysis services.
Our state-of-the-art techniques are meticulously designed to detect and quantify microorganisms, ensuring that your products adhere to the highest safety standards.
By identifying and mitigating the presence of harmful bacteria, pathogens, and spoilage organisms, we help safeguard the integrity of your food items.
Our microbiological analysis services encompass a comprehensive approach, utilizing advanced technologies to deliver accurate and reliable results.
Whether you need routine testing or targeted analysis, our expert team is dedicated to ensuring that your food products are free from microbiological contaminants, meeting regulatory requirements and consumer expectations.
Chemical Residue Testing
At Foodtek Solutions, we understand the critical importance of chemical residue testing in maintaining both regulatory compliance and consumer trust.
Our team employs advanced methodologies to identify and measure chemical contaminants in your food products. From pesticides to heavy metals, our thorough chemical residue testing services help you uphold the highest standards of safety and quality.
By leveraging cutting-edge technologies, we enable you to proactively address potential risks associated with chemical residues, safeguarding consumer health and ensuring your products meet or exceed regulatory thresholds.
Trust Foodtek Solutions for precise and reliable chemical residue testing that aligns with industry best practices.
Expanding Our Services
At Foodtek Solutions, we understand the critical importance of chemical residue testing in maintaining both regulatory compliance and consumer trust.
Our team employs advanced methodologies to identify and measure chemical contaminants in your food products.
From pesticides to heavy metals, our thorough chemical residue testing services help you uphold the highest standards of safety and quality.
By leveraging cutting-edge technologies, we enable you to proactively address potential risks associated with chemical residues, safeguarding consumer health and ensuring your products meet or exceed regulatory thresholds.
Trust Foodtek Solutions for precise and reliable chemical residue testing that aligns with industry best practices.